Automatic Batching System of Feed Production Plant
This automatic batching system is designed for accurate weighing and ingredient handling in feed production plants. Under the control of a central control room, the system can complete unloading, weighing and mixing coordination in a short cycle according to the selected feed formula, helping improve batching accuracy, continuity and production efficiency.
- Efficient
- Stable
- Low Consumption
- Mature Technology
- Profitable
- Easy Maintenance
Description
The automatic ingredient system is used to achieve accurate weighing of multiple raw materials according to the selected feed formula. It coordinates unloading, weighing and feeding actions under program control, and can complete a batching cycle efficiently before sending prepared materials into the mixer.
What this system is designed for
- Accurate weighing of different feed raw materials according to formula requirement.
- Automatic coordination of discharge machine, weighing hopper and hopper gate under PLC control.
- Continuous ingredient handling for feed plants, premix plants and compound feed production projects.
- Suitable for integration into complete feed production lines with centralized control.
Main operating process
- Formula input: the system works according to the selected feed formula under central control room management.
- Ingredient weighing: different raw materials are weighed in sequence using a shared weighing hopper.
- Continuous feeding logic: the weighing process is carried out as a continuous feeding process to the weighing hopper.
- Discharge coordination: after a set amount of one raw material is given, the discharge machine under that ingredient bin stops and the next raw material begins dispensing.
- Mixer demand response: after all materials are prepared, the computer detects the mixer signal and opens the related valve and pneumatic gate to deliver materials into the mixer.
- Cycle repeat: after one batching cycle ends, the system repeats the process automatically.
Automatic compensation logic
- The system corrects target value and closing value for further weighing based on the weighing value of the next material.
- If one raw material exceeds the given range during batching, the computer can automatically compensate other raw materials.
- This helps keep the overall proportion unchanged within the batching cycle.
- Operating status can be displayed on the simulation screen for observation.
Application scenarios
Pig Feed Premix
Suitable for automatic ingredient weighing and batching in pig feed premix production.
Chicken Feed Premix
Applicable for chicken feed premix formulation with automated weighing and unloading control.
Duck & Cattle Premix
Can be used for duck feed premix and cattle feed premix ingredient handling.
Additive Premix
Also suitable for additive premix applications requiring controlled weighing accuracy and repeatability.
Practical system advantages
- Various materials share one common weighing hopper, which helps simplify process coordination.
- The batching cycle can respond directly to the material demand signal of the mixer.
- The process can be observed on a simulation screen during operation.
- The system is suitable for projects where formula changes and ratio adjustment are common.
After-sales support
Operation Training
After installation and adjustment, customers can be trained on how to operate the system correctly.
Maintenance Training
Workers can be guided on how to maintain and protect the equipment during daily use.
Maintenance Rules
Complete maintenance rules can be prepared, including how to maintain, when to maintain and who maintains.
Regular Follow-up
After-sales staff can follow up at regular intervals, ask about maintenance status and give practical advice.
Features
This automatic batching system is designed around production adaptability, accurate ingredient handling, industrial control logic and durable structural design for continuous feed production use.
Flexible Formula Adaptation
The system can adapt to variety changes and proportion changes in feed production ingredients.
Strong and Durable Structure
The structure is designed to be strong and durable, with a smooth inner surface for stable measuring performance.
Ingredient Accuracy Support
Feed and airflow pipeline configuration is arranged to help support ingredient accuracy in operation.
Industrial Control Computer
The computer ingredient scale uses an industrial control computer as the control core with a dedicated instrument for display and acceptance.
Why choose this automatic batching system
- Meets feed production requirements and adapts to changes in ingredient variety and ratio.
- Uses a strong and durable structure with smooth inner surfaces to maintain measuring performance over the use cycle.
- Pipeline arrangement for feed and airflow helps determine ingredient accuracy.
- The computer ingredient scale is based on an industrial control computer with a dedicated batching instrument.
- The system can continuously collect data, reflect the ingredient process, allow observation and record batching results.
Equipment build advantages
- Main equipment material thickness is promoted as more than feed machinery standard by about 2 mm.
- The machine weight is described as about 20% heavier than ordinary machinery.
- Output is promoted as about 20% higher under the referenced equipment concept.
- The feed return rate is described as increasing by about 3–5%.
Parameters
Main technical data and reference control information for the automatic batching system of a feed production plant. Final configuration can be adjusted according to capacity, number of bins, formula structure, control level and plant layout.
Basic Project Data
| Model | Automatic Batching System |
|---|---|
| Capacity | 1–30 t/h |
| Control Mode | Central control room + PLC program control |
| Weighing Method | Shared weighing hopper with sequential ingredient weighing |
| Main Coordination Units | Discharge machine, weighing hopper, hopper gate, mixer demand signal, electromagnetic valve and pneumatic gate |
| Main Application | Premix and feed ingredient weighing for pig, chicken, duck, cattle and additive premix production |
Reference Process Functions
| Section | Main Function | Reference Description |
|---|---|---|
| Formula Control | Batch target management | Raw material weighing is carried out according to the selected feed formula requirement. |
| Ingredient Weighing | Accurate weighing | A batching device is used to weigh different feed raw materials accurately. |
| Discharge Coordination | Sequential dispensing | Each ingredient bin stops in sequence after the given amount is reached, then the next raw material is dispensed. |
| Compensation Logic | Ratio correction | If one raw material exceeds the given range, other raw materials are compensated automatically to keep the proportion unchanged. |
| Mixer Connection | Demand-response feeding | After ingredients are ready, the computer receives the mixer demand signal and opens the related valve and gate in time. |
| Screen Monitoring | Process visualization | The operating process can be displayed on the simulation screen and observed at any time. |
Application Range
| Applicable Products | Pig feed premix, chicken feed premix, duck feed premix, cattle feed premix, additive premix and similar ingredient systems |
|---|---|
| Customization | Capacity, number of ingredient bins, control arrangement and process layout can be customized according to project requirement |
Related Products
Related machines and matching products that can be linked from this page.
Inquiry
Tell us your required capacity, number of ingredient bins, feed type, formula structure, control preference and workshop condition. We can recommend a suitable automatic batching system configuration for your feed production project.
Capacity requirement, feed type, formula ingredient count, target accuracy, number of bins, control room preference, local voltage, project country, workshop layout and matching mixer requirement.
- Automatic batching and weighing system recommendation
- Ingredient bin, weighing hopper, discharge gate and control system support
- Formula switching and process logic advice
- Layout, quotation, delivery, installation and commissioning consultation